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How to Fix a Broken Pod System in 2024

Posted by David on

"Pod system" refers to a type of vape device that uses replaceable cartridges or "pods". They’re perfect for vapers who enjoy flavor chasing or want a simpler system, but one that’s still technologically impressive. Now, If your pod system is broken, it can be frustrating, especially if you rely on it regularly. That’s why we are going to cover some general troubleshooting tips and potential fixes for common problems. However, keep in mind that for specific issues or specialized models, consulting the manufacturer's guidelines or seeking professional assistance might be best.

How Can a Pod System Break?

Like all electronic devices, pod systems can experience a variety of issues that may cause them to break or malfunction. Here are some common reasons:

1.Manufacturing Defects: Some units might have been defective from the factory, resulting in a shorter lifespan or immediate issues.

2.Battery Issues: The battery can wear out over time or might get damaged due to overcharging, physical damage, or exposure to extreme temperatures.

3.Liquid Leaks: E-liquid can leak from the pod and damage the battery or the connection points. This can be due to a damaged pod, overfilling, changes in air pressure (like when flying), or simply due to wear and tear.

4.Clogged Coil: The coil inside the pod can become clogged over time, especially if using thicker e-liquids or those with higher sugar content. This can reduce the effectiveness of the vaporizer and may cause it to stop working altogether.

5.Burnt Coil: If the pod system is fired without sufficient e-liquid or with a dry wick, the coil can burn. This results in a burnt taste and might require a pod replacement.

6.Physical Damage: Dropping the device, stepping on it, or any other physical harm can break components or cause internal damage.

7.Corrosion or Dirt: The contacts between the pod and the device can become dirty or corroded. This can lead to poor connection and reduced performance.

8.Firmware/Software Issues: For devices with more advanced features and updates, software glitches or bugs can arise, causing malfunctions.

9.Usage Habits: Consistently taking long, hard puffs can strain and burn out the coil faster.

10.Counterfeit Products: Using fake or non-genuine pods or devices can result in reduced performance, leaks, or even potential harm.

11.Age of the Device: Over time, the components of the pod system will naturally degrade, especially if the device is used frequently.

12.Improper Maintenance: Not cleaning the device regularly or not following recommended care guidelines can reduce its lifespan.

How to Troubleshoot Your Pod System

If you're having trouble with your box mod, below is a step-by-step guide to help you troubleshoot and fix the issue properly.

Safety Notes:

  • If the device becomes too hot, stop using it immediately.
  • Do not attempt to open or tamper with the battery.
  • If the device is damaged or compromised, especially the battery, it's safer to replace it than to try and repair it.

1. The device won't turn on or charge:

  • Ensure the battery is charged. Connect to the charger and wait for a while.
  • Try using another charger to determine if the charger itself might be the issue.
  • Clean the charging port. Dust and debris can prevent a good connection.
  • Check if the battery is still functional. Some batteries degrade over time and might need a replacement.

2. No vapor production:

  • Make sure the pod is correctly seated in the device.
  • Check if the pod has e-liquid. If it's empty, replace or refill it.
  • Inspect the coil or wick inside the pod. If it looks burnt or damaged, replace the pod.
  • Clean the contacts between the pod and the device using a Q-tip or small cloth.
  • Ensure airflow is not blocked.

3. Leaking pods:

  • Make sure you're not overfilling the pod.
  • Store the pod system upright.
  • Check the pod for any cracks or damage and replace if necessary.
  • Ensure the pod's rubber seals are intact and properly seated.

4. Device auto-fires or activates without drawing:

  • Remove the pod and clean any e-liquid that may have seeped into the device.
  • Check if the draw-activation sensor (if applicable) is clean and not obstructed.
  • It might be a faulty sensor. If cleaning doesn't help, consider seeking a replacement or repair.

5. Burnt taste:

  • This usually happens when the wick inside the pod gets burnt. You might need to replace the pod.
  • Avoid chain vaping; give the wick some time to re-saturate between puffs.
  • Ensure the e-liquid level isn't too low, as this can cause dry hits.

6. Spit-back or gurgling:

  • This can happen when there's too much e-liquid in the coil chamber. Try taking a few short puffs without inhaling to clear it out.
  • Make sure you're using the correct e-liquid viscosity for your device.
  • If the pod is flooded, you can remove it and shake out the excess e-liquid.

Note: If the device is under warranty, you might be able to get a free repair or replacement from the manufacturer. Always remember that safety comes first, so if you're unsure about any fixes, consult with professionals or the manufacturer's support.


  • DO NOT attempt to fix a pod system if it involves the battery and you’re not sure about battery safety. Lithium-ion batteries can be dangerous if mishandled.
  • Avoid tampering with the circuitry if you’re not experienced. This can lead to further damage or create a hazardous situation.

Recap to Fixing Your Pod System

To maximize the lifespan of a pod system:

  • Regularly clean the device, especially the contacts.
  • Use genuine and compatible pods.
  • Avoid extreme temperatures and physical shocks.
  • Handle the device with care, avoiding drops or heavy impacts.
  • Charge using recommended chargers and avoid overcharging.
  • Replace pods or coils when they start to taste burnt or when vapor production diminishes.
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